Sheep Wool Thermal Isolation Production Line in Building Industry

• Customization: Available
• Warranty: 1 Year
• Automatic Grade: Automatic
• Model NO.: YQ-3260-HX
• Certification: CE, ISO9001: 2000
• Customized: Customized
• Condition: New
• After-sales Service: 1 Year
• Working Width: 2800mm
• Needle Density: 3500--6000 PCS/Meter
• Power: 16.6kw
• Output Speed: <8m/Min
• Specification: 13115*12165*3000
• Trademark: Yuanquan
• Origin: Shandong, Qingdao, Jiaozhou
• Production Capacity: 100 Set Per Year
• Package Size: 1350.00cm * 1250.00cm * 320.00cm
• Package Gross Weight: 32000.000kg

Product Description

Production Line General Description

1. Wool insulation Product Making Production Line

 

1.1 Technical description

(1)Input Material: Sheep Wool, Polyester fiber or other chemical fiber

(2)Line Speed: 1--8m/min

(3)Sqm: 80g--800g/m²

(4)Thickness of the finished product: 10--120mm

(5)Max Working Width:2500mm

(6)Max width of finished product after cutting: 2000mm

2. Voltage:380 V(3-phases) 50 HZ

3. Capacity: About 100--120 kg/h (For sheep wool )

 

Product Description

 

2-1 YQ-1300-KS  Main Opening Machine

 

Function:

The different kinds of fibers are conveyed to the feeding roller through the feeding flat curtain, and then released at high speed by the release roller. After that, the fiber and raw materials are conveyed by the cotton conveying fan with an appropriate amount of air volume for the subsequent work. The fiber and raw materials loosened by this machine have good effect, even and meticulous.

Model		YQ-1300-KS
Working Width		1300mm
Capacity		100-300kg/h
Dia of Feeding Roller		86mm / Groove Type
Type of Opening Roller		Needle Plate
Dia of Opening Roller		400=600mm
Main Machine Wallboard		8mm thickness of Q235A steel plate by NC laser cutting
Fan Impeller		Aluminium
Power	Feeding	1.5kw (Frequency conversion control)
	Opening Roller	5.5kw
	Fan	4kw-2.2 kw (Frequency conversion control)

 

 

 

2-2 YQ-1600-WL  Wool Feeder

1. Function :

This machine is used to transported the fiber(after opening and blending) to the carding machine for next process.

2. The main technical parameters and specifications:

(1) Working Width:1600mm                 (2)Capacity: 100-300kg/h

(3) Dimension:2700*2200*2100mm     (4) Power:5.25kw

(5)Weight:About1.8 tons

3. Main features:

(1)The frame wallboard is made of Q235A steel plate by NC laser cutting;

(2)Three beater nail rows are installed on the equalizing and stripping roller body; Anti fiber wrapping devices are set at both ends of the cylinder;

(3) Corner nail curtain adopts high-quality wear-resistant curtain rod and Dingqing belt, the feeding and output curtain is leather curtain;

(4)The corner nail curtain is driven by 1.5KW motor frequency conversion (equipped with worm reducer), the fiber equalizing roller is 1.5KW, the fiber stripping roller is 1.5KW motor driven, and the vibrating plate is 0.75KW

(5)Volumetric quantitative vibration feeding, photoelectric control, photoelectric linkage with main opening, the feeding amount is uniform and accurate.

 

2-3 YQ-1850-DSSL  Single Cylinder & Double Doffer Carding Machine

Function and Features:

The structure of this machine is four feeding rollers, single cylinder and double doffer, which is suitable for polyester, polypropylene and other chemical fibers, as well as carding and netting some natural fibers(sheep wool, alpaca fiber and others).

The machine body is made from cast iron with stable structure, sheet metal cover is processed by laser cutting and NC bending which is beautiful and generous.The cover can be lifted and lowered through the air cylinder, which is convenient and safe.

All rollers are dynamically balanced, the jumpiness of rollers is controlled within 3S(1mm=100S), the operation is stable and reliable, and the height of  base is 600mm, which is convenient for daily maintenance.

Equipped with suction fan and metal detection device.

The working rollers are controlled by a separate motor, and the speed of the working rollers is adjusted according to cylinder and different raw materials, so as to get the best carding effect.

Main Technical Parameters and Specifications:

Model		YQ-1850-SL
Working Width		1850mm
Capacity		100-450kg/h,Depends on the raw material
Dia of Cylinder		Φ1230mm
Dia of Doffer		Φ495mm
Dia of Feeding Roller		Φ86
Dia of Working Roller		Φ165mm
Dia of Stripping Roller		Φ86mm
Dia of Licker-in		Φ295mm
Dia of Random Roller		Φ295mm
Fan Impeller		Aluminium
Power	Cylinder	18.5kw (Frequency conversion control)
	Doffer	2.2kw (Frequency conversion control)
	Feeding	1.5kw (Frequency conversion control)
	Working Roller	1.5kw (Frequency conversion control)
	Fan	4kw

 
2-4 YQ-2028-PW  Cross Lapping Machine (Laying Machine)


Function:
The machine is used to cross fold the carded fibers and evenly lay them into a fiber layer with a certain thickness and width. The frame of the cross lapping machine is made of 8mm steel plate. The reciprocating commutation is controlled by the frequency conversion motor, which can automatically buffer and balance the commutation, and is equipped with multi-stage speed control. The bottom curtain can be adjusted for lifting, so that the fiber layer can be evenly stacked on the bottom curtain according to the required unit gram weight for the next process.
Main Technical Parameters and Specifications:

Model		YQ-2028-PW
Working Width		Input 2000mm,Output2800mm
Lapping Speed		Vmax=40m/min  (Include Fiber Layer Drafter)
Power	Inclined Curtain	1.5kw(Frequency conversion control)
	Ring Curtain	2.2kw(Frequency conversion control)
	Reciprocating Motor	4kw(Frequency conversion control)
	Bottom curtain (Driving)	2.2kw(Frequency conversion control)
	Bottom curtain (Lifting)	0.75kw*2=1.5kw

2-5 YQ-2800-ZC  Needle Loom
           
The machine is connected with the cross lapping machine. The fiber layer conveyed by the cross lapping machine is very fluffy and easy to loose when entering the needle punching machine; After needling by the needle punching machine, the fluffy degree and thickness of the fiber web can meet the quality requirements of non-woven felt.

The main technical parameters

Working Width	2500mm
Needle Density	3500--6000 PCS/meter
Power	16.6 kw
Output Speed	≤8m/min
Design Frequency	About 550 times/min
Designed Stroke ( One Side)	40-75 mm(According to the thickness of finished product)

 2-6 Cutting & Winding Machine
 
1.This machine is mainly used to cut off the rough edges (irregular edges) of non woven quilt, soft wadding, needle punching fabric and others ,which is convenient for users to carry and store. It can also divide the finished products into different sizes according to the requirements of customers, and has the function of counting.
2.Main Technical Parameters and Specifications:
(1) Working Width:2500                                     (2) Working Speed:3-20m/min
(3) Cutting method: flying knife cutting           (4)Coiling mode: friction coiling
(5) Lifting mode: Air cylinder lifting                  (6)Power:5.25KW
(7)Dimension:2000*2500*1300                       (8)Weight:About 1 tons
3.Main features
(1) The wallboard is Q235A steel plate, and the frame support is 12# channel steel;
(2) The cutters are adjusted by air cylinder, equipped with 3 longitudinal cutters, and the cutters are φ 150 flat cutter is heat treated, and flying knife is used for cross cutting;
(3) The feeding rollers adopts seamless steel pipe, which is chrome plated after fine grinding, and the lifting of the upper roll is cylinder lifting;